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工具機刀具磨耗預測及線上防追撞系統

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摘要.......................................................................iAbstract...................................................................iii誌謝.......................................................................vii目錄.....................................................................

..ix表目錄.....................................................................xiii圖目錄......................................................................xv第一章 緒論................................................................11.1 研究背景與動機.......................................................11.2

研究目的.............................................................31.3 研究流程.............................................................41.4 國內外相關文獻.......................................................51.4.1 文獻回顧總結........................................................181.5 論文架構...............

.............................................18第二章 系統介紹............................................................202.1 系統架構............................................................202.2 設備元件介紹........................................................232.2.1 程泰-臥式車削中心..........................

.........................232.2.2 刀長設定器..........................................................282.2.3 NI-USB-6210多功能I/O介面卡..........................................292.2.4 研華乙太網I/O模組ADAM-6066..........................................312.2.5 交流電流傳感器..............................................

........32第三章 系統架構說明與原理...................................................343.1 問題描述與條件.......................................................343.2 建模模式與建構.......................................................353.2.1 符號定義.............................................................353.2.2 正規化、

標準化與初始解................................................363.2.3 激勵函數.............................................................383.2.4 學習階段.............................................................423.2.5 回想階段.............................................................453.2.6 更新權重組.........

..................................................503.3 加工程序建置.........................................................503.3.1 防追撞系統之加工工序規劃...............................................513.3.2 刀具磨耗預測系統之加工工序規劃..........................................52第四章 系統開發與實作................................

........................574.1 切削監測系統..........................................................574.1.1 切削訊號..............................................................584.2 防追撞系統............................................................584.2.1 刀具切削訊號辨別.........................................

.............594.2.2 刀具切削負載分析......................................................624.2.3 防追撞模型建立........................................................644.3 刀具磨耗預測系統......................................................654.3.1 刀長設定器重複精度量測.................................................684.3.

2 特徵值擷取............................................................754.3.3 刀具磨耗預測結果......................................................764.3.4 刀具磨耗預測結果驗證..................................................804.4.1 刀具溫升熱影響........................................................844.4.2 刀具溫升熱影響差異..

..................................................864.4.3 不確定因素分析........................................................88第五章 結論與未來展望........................................................895.1 結論.................................................................895.2 未來展望.......................

......................................90參考文獻.....................................................................91Extended Abstract...........................................................99